Best Portable Handheld Laser Rust Removal Machine on the Market in 2022

　　What Types of Metals will Rust?

Iron rust is caused by the reaction of oxygen and water in humid air, and it is associated with oxygen and water. It is easy to rust if both are available at the same time. The most common rust phenomenon occurs when iron products have been exposed to air for an extended period of time and undergo an oxidation reaction with oxygen, or they are corroded by oxygen in water to form oxides.

Green patina is formed when copper reacts with carbon dioxide and oxygen in a humid environment. Patina is primarily composed of basic copper carbonate.

When lead metal is exposed to oxygen, water vapor, and carbon dioxide in the air, its surface oxidizes quickly to form lead alkali carbonates (lead has several alkali carbonates), and the surface of this layer is very exposed to water. Fall off quickly and continue to oxidize.

Zinc metal is more reactive, and rust comes in a variety of forms. Heated zinc, for example, will quickly react with oxygen to form zinc oxide. It quickly forms zinc hydroxide in humid air. It will only be slow in a low humidity environment. Alkaline carbonate is formed, and the zinc on the waste dry battery’s surface frequently reacts with the ammonium chloride paste inside the battery to produce something with a complex composition.

Do you believe that if aluminum is protected by a dense oxide film, it will not rust? On the inside and outside of an old aluminum pressure cooker, there is white aluminum rust. The distinction is that the aluminum rust inside the pressure cooker is layered, whereas the aluminum rust on the pressure cooker’s bottom is grain-shaped.

　　What Is Rust And Why Do Metals Rust?

Metal rust, also known as metal corrosion, is a chemical reaction that refers to the process of destruction and deterioration caused by chemical or electrochemical reactions between the metal and its environment. Make the metal an oxidized (ion) state. It is due to its thermodynamic instability, which means that the metal and itself have a higher free energy than some compounds (such as oxides and hydroxides), causing elemental metal compounds to form when the free energy conditions are met.

This will significantly reduce the strength, plasticity, toughness, and other mechanical properties of metal materials, destroy the geometric shape of metal components, deteriorate electrical and optical physical properties, and reduce the equipment’s service life. Under normal conditions, the greater the energy consumed when refining a metal, the faster the metal will corrode.

　　What exactly is a Laser Rust Removal Machine?

A laser rust removal machine is a type of manual laser cleaning machine that consists of a fiber laser generator, a laser rust removal gun, and a laser cleaning system that uses pulsed laser or CW (Continuous Wave) laser to irradiate the metal surface, and the coating layer can instantly absorb the energy of the focused laser, allowing the rust, coating, or oil on the surface to be stripped instantly or evaporation, high-speed, and effective removal of the coating attached to the A laser rust removal machine is also known as a laser rust removal tool, a laser rust cleaning machine, a laser rust cleaner, a laser rust remover, a laser rust removing tool, a laser rust removing machine, and a laser descaler machine.

Traditional rust removal methods cannot solve problems that a laser rust remover can. Even if the metal parts are unusually shaped, the laser rust cleaning machine can perform rust removal operations. In short, the rust, oil stain, paint layer, or oxide layer on the surface can be removed wherever a laser can be irradiated.

　　What Is the Process of Using a Laser Rust Removal Machine?

The laser rust removal machine sends the laser beam generated by the laser generator to the laser rust removal gun via the laser cleaning system, and the laser beam from the laser rust removal gun scans the metal surface for rust cleaning.

Laser rust removal can be thought of as a more advanced level of laser cleaning. Laser rust removal can be accomplished in two ways. One approach is to use clean substrates and surface attachments with very different absorption coefficients at a specific laser energy wavelength. To achieve the purpose of cleaning, the majority of the laser energy irradiated on the surface is absorbed by the surface attachment, which causes it to be heated or evaporated, or rapidly expanded by the vapor flow formed on the surface and driven away from the surface of the object.

The substrate is not damaged, however, because the laser light absorbs very little energy at this wavelength. The key to achieving safe and efficient cleaning is to select the appropriate wavelength and control the laser energy.

The other is a laser rust remover, which is used to clean substrates and surface attachments. The laser energy absorption coefficient is not significantly different, or the substrate is sensitive to the acid vapor produced by coating heat, or the coating produces toxic substances after heating. A high-power, high-repetition-rate pulsed laser is typically used in this method to strike the cleaned surface and convert a portion of the beam into sound waves. The returning portion of the sound wave collides with the underlying hard surface, interfering with the incident sound wave produced by the laser, resulting in a high-energy wave that slightly explodes the coating. The coating is milled, pressed into powder, and vacuumed away without damaging the underlying substrate.

　　What Is Laser Rust Removal Gun?

A laser rust removal gun is made up of three parts: a gun shell, a galvanometer scanning component, and an iris component. The galvanometer scans the laser generated by the laser generator to form a linear light spot, which is emitted from the square light exit hole of the iris to the object to be cleaned, forming an optical output channel. The adjusting diaphragm can slide along the length of the light-emitting hole on the fixed diaphragm, changing the light-emitting length of the light-emitting hole to make it consistent with the size of the linear light spot, preventing returning light from entering the gun shell during the cleaning process.

The laser rust removal gun has a simple structure, is easy to use, and can process any high-reflective profile. It is adaptable to various types of laser generators. Simultaneously, to avoid pollution, the contact between the optical components in the laser rust cleaning gun and the outside world is closed.

Laser rust removal guns, in addition to being used for handheld laser cleaning, can also be installed on moving mechanical devices (such as robots, manipulators, and CNC machines), with the mechanical device automatically completing the preset motion trajectory. Its advantages include high precision, large-scale operation, and low technical and labor requirements for operators

The Benefits of Using a Laser Rust Removal Gun

It can respond to various objects and angles by using a hand-held laser rust removal gun design.

Straight gun design:

Easy access and compound ergonomics.

Lightweight design:

The weight is less than 1KG, making it more suitable for long-term handheld use.

Dust-proof and sealed design:

The optical path is designed independently and is sealed and dust-proof.

Removable dust suction port:

A detachable dust suction port with a flexible adjustable height and angle.

The standard cable is 6m long, but longer lengths are available as an option.

Water Cooler

Using advanced water coolers in conjunction with a temperature control system provides a double guarantee of safety, allowing the product to be fully expanded and have a long service life.

Advantages of a Portable Laser Rust Removal Machine

1. Non-contact cleaning without causing damage to the parts’ bases.

2. Precise cleaning, with the ability to achieve precise location and size selective cleaning.

3. There is no chemical cleaning fluid, no consumables, and there is safety and environmental protection.

4. Simple operation with a special control panel that is easy to use.

5. It is portable and can be used as a hand-held device or in conjunction with a manipulator to achieve automatic cleaning.

6. Ergonomic design, which significantly reduces labor intensity of operation.

7. The laser rust cleaning system is stable and requires little maintenance.

Advantages of a Portable Laser Rust Removal Machine

1. Non-contact cleaning without causing damage to the parts’ bases.

2. Precise cleaning, with the ability to achieve precise location and size selective cleaning.

3. There is no chemical cleaning fluid, no consumables, and there is safety and environmental protection.

4. Simple operation with a special control panel that is easy to use.

5. It is portable and can be used as a hand-held device or in conjunction with a manipulator to achieve automatic cleaning.

6. Ergonomic design, which significantly reduces labor intensity of operation.

7. The laser rust cleaning system is stable and requires little maintenance.

Applications for Portable Handheld Laser Rust Cleaning Machine

Laser rust cleaning machines are commonly used in the mold industry, hardware industry, automobile industry, medical industry, electronic industry, home furnishing, kitchenware, and bathroom.

1. Surface rusting of metal.

2. Paint removal and treatment on the surface.

3. Surface free of dirt, stains, and dirt cleaning

4. Coating removal and surface coating

5. Cleaning of oil stains and contaminants.

6. Pretreatment of the welding surface and the spray surface

7. Cleaning of rubber, plastic, and metal mold residue.

Packing and Shipping of a Portable Handheld Laser Rust Remover

To protect the machine, the outside is wrapped in moisture-proof film, which is then wrapped in a layer of foam.

Packing is primarily done in wooden cases without fumigation, making it simple to clear customs.

Stay at home and receive express with high efficiency express and door-to-door service.

What Is the Price of a Laser Rust Removal Machine?

The cost of a laser rush removal machine differs from the cost of traditional cleaning products such as detergents. When compared to cleaning agents as consumables, laser rust cleaning machines can be used repeatedly. The price of a laser equipment is primarily determined by its configuration. For example, if a higher-power laser generator is used, the price will undoubtedly be higher.

How Do I Use a Handheld Laser Rust Remover?

Precautions to Take Before Using

1. Ensure that the power socket is properly connected and that the ground wire is securely grounded.

2. Check to ensure that the cleaning head protects the lens from dust both inside and outside.

3. Inspect and ensure that all of the machine’s buttons and switches are in working order.

The First Steps

Step 1: Plug in the external power cord and turn on the device.

Step 2: Turn on the power socket switch (power filter, fuse, switch three-in-one socket);

Step 3: Turn on the laser rust cleaning machine’s button switch, and the system will be powered on and initialized.

Step 4: Once the system is up and running, use the laser power and frequency knobs on the laser descaling machine to fine-tune the laser machine’s parameters (as displayed on the display).

Step 5: Once the laser parameters have been set, press the laser enable button on the laser machine, and the red indicator light on the button will illuminate (be sure to confirm the release state of the button switch on the hand-held handle before pressing the button).

Step 6: Put on the laser protective glasses, take out the hand-held laser rust removal gun from the case, aim the gun at the workpiece to be cleaned, press the button on the gun’s handle, and the gun will emit cleaning light.

Step 7: The laser cleaning range on the gun can be adjusted.

Step 8: When finished, turn off the laser rust removal machine, replace the laser rust cleaning gun in its storage box, and unplug the power plug.

Maintenance and Care

During operation, care and maintenance must be prioritized in order to extend the service life of the laser rust removal machine, save money, and maximize benefits. It is necessary to perform a thorough daily maintenance on the machine in order for it to function normally and consistently.