The Intelligentization of High-speed Laser Cutting and Blanking Automatic Production Line
With the development of the automotive industry, the demand for steel has surged. This growth in steel enterprises and steel distribution companies provides enormous market support for high-speed coil fed laser cutting and blanking automatic production line. This production line effectively meets the sheet metal processing needs of the automotive industry, enabling flexible manufacturing without the need for stamping dies, reducing the costs associated with die manufacturing and maintenance. It is also suitable for the production of various batch products, thereby boosting the rapid development of the automotive industry.
So, what is high-speed laser cutting and blanking automatic production line?
High-speed laser cutting and blanking automatic production line combines the concept of uncoiling and blanking with laser cutting. It utilizes multiple laser cutting heads to cut materials on a laser cutting platform. It replaces traditional presses and dies, allowing continuous production. It overcomes the bottleneck of traditional laser cutting equipment that can only cut single sheet each time.
What is the Intelligentization and informatization of laser cutting and blanking automatic production line?
Laser cutting and blanking automatic production line should achieve digital transformation through the application of new-generation technologies such as Big Data, Artificial Intelligence, Cloud Computing, Internet of Things (IoT), and Blockchain. Especially with the application of emerging Cloud Computing technology, it is possible to achieve a production mode that accommodates diverse product varieties, small batch sizes, and multi-batch orders, even enabling single-piece order fulfillment.
The HGlaser coil fed laser cutting machine and automatic production line consists of a loading platform, uncoiler, sheet cleaning machine (expandable configuration), leveler, buffer looper, guiding and servo feeding machine, laser cutting machine, part cleaning device (expandable configuration), automatic sorting and stacking device (expandable configuration), and waste disposal system (expandable configuration).
This production line provides a complete manufacturing process of uncoiling, leveling, cutting, sorting, stacking, and intelligent warehousing, achieving one-stop processing. All equipment in the laser blanking line is controlled by CNC technology, enabling full digitization and automation of the entire line. Switching between cutting products is convenient and quick, and statuses and data during production can be remotely monitored, seamlessly integrating into smart and digital factories.
- Three operating modes—manual mode, debugging mode, and automatic mode—are employed to achieve both standalone operation of individual machines and coordinated operation of the entire production line.
- Various processing signals are transmitted from the control room to each equipment, systematically analyzing processing diagrams and statuses of each machine, thereby capturing real-time information of the production process to optimize equipment performance.
- Parts are selected based on parameters such as material type, thickness, and delivery date, nesting them together to maximize material utilization on the sheet and significantly reduce delivery times.
- The system can track parts, materials, and scrap inventory for each process, allocating raw materials to specific projects and monitoring changes in material prices.
HGLaser high-speed laser cutting and blanking automatic production line is a new type of intelligent and flexible processing system with fully independent intellectual property rights. This production line uses multiple laser cutting heads controlled by a specific system to dynamically cut and blank metal materials on platform. It replaces the traditional production mode of stamping and blanking with molds and effectively increases material utilization, laying the foundation for establishing a green, energy-efficient, and environmentally friendly “smart factory“.