Intelligent Laser-Flame Hybrid Cutting Machine for Ultra-Thick Plate

Model: Laser-Flame Hybrid Cutting

Category: Laser Cutting Machine

Brand Name: HG STAR

Uses: Laser Cutting / Laser-Flame Hybrid Cutting / Bevel Cutting / Secondary Bevel Cutting / Intelligent Remnant Processing

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Why Are Thick-Plate Processors Switching to Hybrid Cutting?

01 Challenge
Long Flame Piercing Times
Thick plates require lengthy preheating and skilled operators.

02 Challenge
High Laser-Only Cutting Costs
Ultra-thick plate requires more power, gas and process control.

03 Challenge
Too Many Beveling Steps
Milling and manual beveling add marking, handling and reclamping.

04 Challenge
Low Remnant Utilization
Irregular remnants are diﬃcult to measure, nest and reuse.

Laser-Flame Hybrid Cutting offers Faster processing, fewer steps and lower total cost across a wide thickness range.

Laser-Flame Hybrid Cutting Solution Overview

One Intelligent Cutting Platform for Thin to Ultra-Thick Plate

Laser Cutting:
Fast, precise cutting of thin and medium-thickness plate.

Laser-Flame Hybrid Cutting:

Cost-eﬃcient cutting of 40–200 mm carbon steel.

Bevel Cutting:

V/Y/X/K and special bevels at ﬁxed or variable angles.

Secondary Bevel Cutting:
Automatically scan, locate and bevel pre-cut parts.

Intelligent Remnant Processing:

Automatically scan, nest and cut irregular remnants.

Product Positioning

One intelligent platform combining ﬁve processes for thin to ultra-thick plate.

Carbon steel processors handling plates above 40 mm.

Operations limited by milling, grinding or manual beveling.

Manufacturers processing large parts and valuable remnants.

Users upgrading from single-process cutting equipment.

Advantages of Laser Flame Hybrid Cutting Machine

1. Thick-Plate Productivity and Total Cost

Fast laser piercing and stable ﬂame cutting boost ultra-thick plate productivity.

Rapid Laser Piercing

Reduces the preheating time required for ﬂame piercing.

Flame Reaming and Slag Removal

Enlarges the pierced hole and removes slag automatically.

40-200 mm Hybrid Cutting Range

Balances productivity, cut quality and total cost.

One Platform for Thin to Ultra-Thick Plate

Selects the optimal cutting mode for each thickness.

Cutting Speed by Plate Thickness

Hybrid vs. laser-only and conventional ﬂame cutting

2. Intelligent Beveling and Process Control

Integrated bevel cutting, secondary bevel cutting, remnant processing and safety control.

Multiple Bevel Proﬁles

The AB-axis rotary mechanism supports ±45° V/Y/X/K and special bevels, integrating straight and bevel cutting on one platform

Material-Saving Secondary Bevel Cutting

Parts are common-line nested and straight-cut, then located and scanned with the BCW400F laser proﬁler for automatic secondary bevel cutting-reducing nesting gaps, marking and reclamping.

Intelligent Remnant Processing

Automatically scans irregular remnants and nests new parts for reuse.

Intelligent, Closed-Loop Safety Control

Key Speciﬁcations and Conﬁgurations

Parameter	Specification
Processing Range	1-200 mm carbon steel
Hybrid Cutting Thickness	40-200 mm carbon steel
Laser Power	8-20 kW; BLTF60 supports up to 20 kW
Bevel Capability	±45°; V/X/Y/K and special bevels
Working Area	3 × 12 m, 3 × 14 m or customized
Typical Pre-Piercing Time	Under typical conditions, laser pre-piercing of 100 mm carbon steel takes approximately 8 s
Control and Profiling	FSCUT9100 + BCW400F laser profiler
Gas Safety	Pressure control, leak detection and flashback protection